During every service we check all safety devices: the safety chain, pressure gauge, indicators and valves.
Service
Why service at the manufacturer
Full control, full safety
A vacuum lifter is load-lifting equipment — repairing it requires the manufacturer's know-how, genuine spare parts and a check of every safety device after each repair.
A complete check of the vacuum lifter, its load-bearing parts and the vacuum system — in line with the technical documentation.
We repair exclusively with genuine UP GECO parts — seals, suction plates, filters and pressure gauges from our own production.
How it works
Vacuum lifter repair step by step
Report the fault
Fill in the form below or call us — describe the problem with the unit.
Prepare for pickup
Secure the unit for transport — a courier will collect it from you.
Repair at the manufacturer
Diagnostics and repair using genuine UP GECO parts only.
We send it back working
After a safety-device check we ship the unit back to you — free of charge.
Manufacturer's service guide
Maintenance and troubleshooting of GECO vacuum lifters
Inspection and maintenance tasks permitted for the operator — based on the operating manual of each model. Repairs of the electrical system, hydraulics, vacuum generator and load-bearing parts are carried out exclusively by the authorised UP GECO service.
GECO 200 service guide
Electric • 200 kg capacityDaily check before starting work
- Check that the pressure gauge works — on suction the needle must reach the green zone (0.25 bar).
- Check the power cord and plug — a damaged cord excludes the unit from work.
- Check the safety devices and the load safety chain.
- Make sure the load surface is dry, clean and free of ice.
Cleaning the dust filter
- Switch off the vacuum generator and unplug the power cord.
- Carefully lay the vacuum lifter on its side.
- Clean the dust filter with a soft brush.
Clean the filter at least once a week — more often in dusty conditions. A heavily soiled or damaged filter can damage the lifter — replace a worn filter with a new one.
Seals and suction plates — inspection and cleaning
- Inspect and clean the suction plate seals every month; replace worn ones with genuine UP GECO parts.
- Clean suction plates at least once a week with a soft brush and a pH-neutral cleaning agent; let them dry completely.
- Do not use wire brushes, abrasive paper or aggressive chemicals.
- A damaged sealing edge of the suction plate = replace the suction plate.
Lifter not holding the load? Quick diagnostics
- Check that the suction plate rests on the load with its entire surface (over the centre of gravity).
- Check that the load is not porous, cracked or wet — such loads must not be lifted with a vacuum lifter.
- Clean the dust filter.
- Check the seal of the suction plate and the mounting plate.
- Test on a smooth, dense load without lifting — the gauge must reach 0.25 bar.
Storing the unit and the suction plates
- Store the lifter unplugged, on a clean and level surface (to protect the seal), sheltered from the weather.
- Do not rest the lifter on its suction plates.
- Store suction plates at 0°C to +25°C — dry, dark, away from UV light, ozone and draughts.
What not to repair yourself
Repairs of the electrical system, the vacuum generator and load-bearing parts, and any modification of the unit, are carried out exclusively by the authorised UP GECO service. If the checks above do not restore normal operation — stop using the unit and request a repair.
GECO 300 service guide
Electric • 300 kg capacityDaily check before starting work
- Check the safety devices and the operation of the pressure gauge and indicator lamps.
- Check the power cord (thorough inspection weekly).
- Connect the unit only to an earthed socket, on a circuit protected by a residual-current device.
- During work breaks longer than 2 minutes, switch the vacuum generator off.
Red temperature lamp = generator overheated — detach the suction plate from the load and ventilate the unit.
Cleaning the filter screen
- Switch off the vacuum generator and unplug the power cord.
- Carefully lay the vacuum lifter on its side.
- Clean the filter screen (dust filter) with a soft brush.
Clean at least once a week; if the motor draws more power than usual, cleaning the filter screen is the first step.
Seals and suction plates — inspection and cleaning
- Inspect and clean the suction plate seals every month; replace worn ones with genuine UP GECO parts.
- When mounting a suction plate there must be a clean seal between the plate and the mounting plate; tighten the plate with ISO 7380 M8x20 screws to 23 Nm.
- Clean suction plates weekly with a soft brush and a pH-neutral agent — no wire brushes or aggressive chemicals.
Lifter not holding the load? Quick diagnostics
- Position the lifter so the suction plate rests with its entire surface — air leaking in is the most common cause.
- Clean the filter screen.
- Check the seals of the suction and mounting plates and the sealing edge.
- Check the pressure gauge — replace it if damaged.
- A porous or cracked load, or working above 1600 m above sea level = the unit will not reach the required vacuum (this is not a fault).
Storing the unit and the suction plates
- Store unplugged, on a clean and level surface, sheltered from the weather; do not rest it on the suction plates.
- Suction plates: 0°C to +25°C, dry, dark, no UV or ozone — these factors greatly shorten the life of rubber parts.
What not to repair yourself
Installation and service only by qualified mechanics and electricians. Repairs of electrical connections, the vacuum generator, load-bearing parts and any modifications — authorised UP GECO service only. Request a repair →
GECO 300 PRO service guide
Hydraulic • 300 kg capacityDaily check before starting work
- Check the pressure gauge and the optical vacuum indicator (its red part retracts when the unit is ready to work).
- Check hydraulic hoses and connections for damage and leaks (thorough inspection weekly).
- Check the safety devices and the load safety chain.
- Lift the load only once the gauge shows 0.4 bar and the optical indicator confirms readiness.
Cleaning the air filter
- Switch off the vacuum generator and disconnect the lifter from the hydraulic supply.
- Carefully lay the lifter on its side so it rests on the handles.
- Unscrew the suction plate and the adapter.
- Unscrew the filter mounting and clean the filter with compressed air.
After removing the adapter, check the condition of the seals in the adapter — clean or replace them if needed. Clean the filter at least once a week.
Seals and suction plates — inspection and cleaning
- Inspect and clean the suction plate seals every month; replace worn ones with genuine UP GECO parts.
- When mounting a suction plate the seal between the plate and the adapter must be clean; tighten the plate with ISO 7380 M8x20 screws to 23 Nm.
- Clean suction plates weekly with a soft brush and a pH-neutral agent (ultrasonic cleaning is also possible); dry at room temperature.
Lifter not holding the load? Quick diagnostics
- Position the lifter so the suction plate rests on the load with its entire surface.
- Clean the air filter; replace it if damaged.
- Check the sealing edge of the suction plate and the seals — replace worn parts.
- Check the pressure gauge — replace it if damaged; report a faulty optical indicator to the service.
- Overheated generator: detach the suction plate from the load and ventilate the unit.
- Tightness test: grip a smooth, dense load without lifting — minimum 0.4 bar required.
Storing the unit and the suction plates
- Store disconnected from the supply, on a clean and level surface, sheltered from the weather; do not rest it on the suction plates.
- Suction plates: 0°C to +25°C, dry, dark, no UV, ozone or draughts.
What not to repair yourself
Work on the hydraulic system may be carried out only by qualified mechanics. Repairs of the hydraulic system, the vacuum generator, the optical indicator, load-bearing parts and any modifications — authorised UP GECO service only. Request a repair →
Genuine UP GECO parts
Seals, suction plates and filters from the manufacturerWear parts for GECO 200, GECO 300 and GECO 300 PRO vacuum lifters — straight from our production in Kielce, Poland. Replacement in line with the operating manual keeps your warranty valid.
See spare partsTechnical support
Troubleshooting — all models
| Fault | Cause | Remedy |
|---|---|---|
| The vacuum generator runs but the load is not being gripped. | The load does not fully contact the suction plate — leaking air is being drawn in. | Position the vacuum lifter so the suction plate rests on the load with its entire surface. |
| The filter (dust / air) is dirty. | Clean the filter following the procedure for your model. | |
| The filter is damaged. | Replace the filter with a new one. | |
| The minimum vacuum is not reached (0.25 bar — GECO 200/300; 0.4 bar — GECO 300 PRO). | The load is porous or has cracks and recesses. | This type of load cannot be lifted with a vacuum lifter. |
| The sealing edge of the suction plate is damaged. | Replace the suction plate. | |
| The pressure gauge is damaged. | Replace the pressure gauge. | |
| Working above 1600 m above sea level. | Respect the maximum working altitude. | |
| Vacuum generation does not work properly. | The generator temperature is too high. | Detach the suction plate from the load and ventilate the unit. |
| Damaged electrical connection (GECO 200/300) or a leaking hydraulic system (GECO 300 PRO). | Stop using the unit and contact the UP GECO service. | |
| The vacuum generator is damaged. | Stop using the unit and contact the UP GECO service. |
Guide prepared by the UP GECO technical department based on the operating manuals of GECO 200, GECO 300 and GECO 300 PRO. It covers only tasks permitted for the operator. After every repair or maintenance, check that the safety devices work correctly. Units compliant with Machinery Directive 2006/42/EC and standard EN 13155. Last updated: 19.08.2026.
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